V Balaji Rao

I am V. Balaji Rao, Scientist–G and Team Leader of the Electrical & Civil Infrastructure Centre at ARCI (International Advanced Research Centre for Powder Metallurgy and New Materials), Hyderabad, with over three decades of experience in electrical engineering, infrastructure development, and large-scale R&D facility management.

I have played a foundational role in the establishment and expansion of ARCI’s infrastructure since its inception, leading the design, construction, and commissioning of complete utility systems including HT/LT substations, captive DG power plants, water systems, gas distribution networks, and industrial facilities. My work spans end-to-end execution—from concept and detailed engineering to commissioning, operation, and lifecycle maintenance.

My expertise lies in power system design, power quality management, and ensuring uninterrupted energy supply to critical non-linear R&D loads. I have developed automated DG power management systems with PLC and SCADA integration, implemented harmonic filtering solutions, and enabled reliable operation of high-capacity vacuum furnaces and advanced processing equipment.

I have been actively involved in the integration and commissioning of a wide range of advanced R&D systems, including D-Gun, HVOF, CVD, EBPVD, laser processing systems, and various industrial equipment. I have also contributed to indigenous development of control systems, electrical panels, and automation solutions for critical technologies.

My role involves managing multidisciplinary teams, coordinating civil, electrical, HVAC, and utility services, and ensuring 24/7 reliable operation of ARCI’s facilities with zero downtime. I have extensive experience in techno-commercial evaluation, tendering, and compliance with statutory and safety regulations.

I am committed to mentoring technical staff and students, and I actively contribute to knowledge sharing, system optimization, and sustainable infrastructure development, supporting advanced research and national technology missions.

Key Contributions

• Played a pivotal role in establishing ARCI’s infrastructure, including power distribution, water systems, industrial utilities, and R&D facility support systems.
• Designed and commissioned HT/LT substations and captive DG power plants (~2500 kVA) with automated load management using PLC/SCADA.
• Ensured 24×7 uninterrupted power and utility supply with near-zero downtime for critical R&D operations.
• Implemented power quality improvement solutions, including harmonic filtering and reactive power compensation for non-linear industrial loads.
• Led the installation of a 518 kWp solar PV rooftop power plant, including quality assurance and performance optimization.
• Achieved significant cost savings (~₹2 Crore) through optimization and reuse of existing electrical infrastructure.
• Coordinated and executed large-scale infrastructure development (~40,000 sq. m.), integrating civil, electrical, HVAC, LAN, and utility systems.
• Established clean room facilities and advanced utility systems to support high-end research activities.
• Successfully handled liaisoning with government agencies for statutory approvals related to power, water, and infrastructure.
• Managed and mentored large multidisciplinary teams (50+ personnel) for execution and maintenance activities.
• Contributed to innovative R&D initiatives in energy systems and efficiency improvement.
• Developed and implemented comprehensive tendering and techno-commercial frameworks in line with GFR and CVC guidelines.